Cost Estimation









418 Cost Estimation

Project 2

All too often projects make headlines for being financial disasters. A government investigation revealed that more than one quarter of large projects finished over their capital cost limit (HM Treasury, 1995). Research projects are among cost sensitive projects that can easily exceed their budgets. Full Economic Costing (FEC) of research is way to estimate a research cost and control spending. An important part of FEC is cost estimation. Companies and colleges such as Sinclair college often bring their experiments to the University of Dayton. They can rent labs. Minimum period of rental is 1 hour. Renters will specify machines they will use, so they should not be charged for all machines in the lab. University of Dayton wants to estimate the hire charge for the material and machining labs. Your project can help researches to have a better estimation before writing a proposal.


You will develop an Excel based software (or cost spreadsheet). Development costs that are onetime costs that will not recur after the project has been completed are not considered in your project.

Your excel file should include:

1.    You should identify sources of the costs.

2.    Operating costs:  Costs that tend to recur, such as:

•       Fixed costs — occur at regular intervals but at relatively fixed rates.

•       Variable costs — occur in proportion to some usage factor.

3.    Cost breakdown model.



Figure 1 Cost breakdown example adopted from Cheung and Scanlan (2009)

4.    Calculate all the cost per hour so all customers need is to select the machines and provide time duration they need the labs.

For your reference you can review: An Aerospace Component Cost Modelling Study for

Value Driven Design By: Cheung, Scanlan, Wiseall- 2009

NASA Cost Handbook -2008 (Available online!)



Solution

Cost Estimation

Cost Estimation
1.      Identify the sources of cost
There are mainly two sources of the cost that the University of Dayton will use. The sources of cost given below,
·         Per unit model
·          Segmenting model
·         Cost indexes
These are the sources that may use for the estimation of cost. Per unit, the model cost is one of the ways to estimate the cost. In per unit model cost estimate for a single unit made (Germain, Gregor, Murray, & Larochelle, 2015). Then is segmenting model, segmenting model is one of the ways to estimate the cost for partitioning total tasks into segments. After that there are cost indexes; the cost index is one of the ways to estimate the current cost.
2.      Operating costs
It includes fixed cost and variable cost when the University of Dayton will estimate the cost of hire charge material and machines they will estimate fixed as well as variable cost.
3.      Cost breakdown model
Fixed cost
1.      Equipment

Cost per machine
100$
Number of machines
10
Equipment time

2.      Maintenance
200$
3.      Invested Capital

Buildings
200$
IT
300$
Project tooling
100$



Variable Cost
1.      Labor

Direct cost
400$
Indirect cost
400$
Labour times
60$ per hour
2.      Scrap
80$
3.      Materials

Cost rates
40$
Design attributes
50$

4.      Calculate cost per hour
i.                    Cost per hour of machine
Cost per hour of a machine is calculated through total cost of the machine by number of total hours. Now, for example cost of one machine is 100$ total number of used machine in a lab are 10. So, if two machines will be used total cost of machine will be 200$. On the other hand, if total number of hours will be 40 then cost per hour of a machine will be 5$.                                                                                                                                                                                          
Cost per hour of machine= total cost of machine/ number of total hours
                                       = 200/ 40= 5$
ii.                  Cost per hour of lab attendant
Now, cost per hour of the labor attendant can be calculated by dividing total cost of a lab attendant per day by per hour cost. For example, there is 4 lab attendant; each one cost is 100$. However, one time only one lab attendant will be there for duty. If university fix per hour cost of lab attendant is 4$ and total number of lab attendant are 4. Cost is 100 so, cost per hour of lab attendant will be 25$.
Cost per hour of lab attendant= Total cost of the day/ per hour cost
100/4= 25$

References

Germain, M., Gregor, K., Murray, I., & Larochelle, H. (2015). Made: Masked autoencoder for distribution estimation. In International Conference on Machine Learning., 881-889.